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Insert Plate ArmourMate™

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Insert Plate ArmourMate™ is a removable plate type armour edging solution and is suited to applications where the wear surface must withstand materials handling traffic with small hard-wheels carrying high-loads on a daily basis, in particular semi-automated and automated materials handling environments.

It is designed to be used in situations where a larger expansion gap is expected. It allows for future expansion with each replacement plate used in the joint. The plate over the gap provides a smooth ride for traffic travelling over the joint, minimising wheel damage and impacts.

Insert Plate ArmourMate™ systems are designed to provide the total joint system solution by incorporating 3 systems in the one solution, being the Insert Plate ArmourMate™ steel angles and plate as the armour edging, the Square Dowel and Flanged Dowel Box as the load transfer system and the galvanised separation plate as the sacrificial formwork that takes place of the traditional form board. Insert Plate ArmourMate™ is made to customer specification.

    1. A drop in cover plate that can be re-sized and retrofitted to bridge
      large joint gaps.
    2. Used with high capacity Grade 300 square dowels and Flanged
      Dowel Boxes.
    3. Shear Studs have the highest material tolerance comparable to
      rails, tested at 34 kN breaking strain, shears at shank.
    4. The cover plate covers the joint gap between slabs preventing
      debris from fill joint gap.
    5. Patented twist and lock stake bracket system for an easy setup.
    6. Galvanised formwork plate on all systems.


    • Incorporates the joint cover, edge protection, load transfer and
      formwork in a single system.
    • Provides slab edge protection to prevent concrete spalling to the
      gap once the joint has opened up.
    • Can be made to match on site post tension specifications (optional).